Products and capabilities

PROCESSING AND PRODUCTION CAPACITIES

Products and capabilities

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PROCESSING AND PRODUCTION CAPACITIES

  1. Machining of rotary parts

/for that machining we use machines produced by the  following  companys:

YAMAZAKI  MAZAK-Japan, SIG-Austria, etc./

 

  1. Turning of parts with dia. up to Æ400 mm and length L=6000 mm.
  2. Machining on CNC Lathe of parts with dia. up to Æ350 mm and length L=1500 mm.
  3. Machining on Vertical Lathe of parts with dia. up to Æ1600 mm and length L=1500 mm.
  4. Grinding of rotary parts with dia. up to Æ350 mm at length up to L=1500 mm.
  5. Machining by cold forging on horizontal forging machines from dia. Æ15 mm up to Æ100mm at length from L=250 mm up to L=2700 mm.
  6. Electrochemical machining of parts with different configurations.

 

II. Machining of prismatic parts

/for that machining we use machines produced by the following companyes:

YAMAZAKI MAZAK-Japan, WALDRICH COBURG,  RÖPERVERK - Germany, KELLENBERGER-Switzerland, REISHAUER- Switzerland, TOS-Czech Rep, etc./

 
1. Machining on Machining Centers

1.1. Horizontal Machining Centers - parts with dimensions up to 3000х1600х1200 mm.

1.2. Vertical Machining Centers - parts with dimensions up to 2000х750х1500 mm.

  1. Machining on Flat-surface Grinding Machines - parts with dimensions up to 1800х5000х1500 mm – one machine.

 

III. Heat treatment

  1. Heat treatment of steel parts with dia. up to Æ800 mm, length up to L=3000 mm and weight up to 200 kg.
  2. Heat treatment of non-ferrous metal parts.

 

IV. Manufacturing of plastic parts from thermoplastic and thermosetting plastics by:

1. Pressing with effort up to 160 t.

  1. Machining by cutting (small-scale production)

 

V. Chemical and electrochemical plating

  1. Chemical Plating

     -   Chemical treatments of steel parts with dia. up to Æ 120 mm and length up to

     L=1000 mm;

  • Phosphatization and varnishing of steel parts with up to Æ150 mm and length up to L=800 mm;
  • Passivation of parts:
    • Parts from aluminium and aluminium alloys with up to Æ 40 mm and length up to L=40 mm;
    • Parts from copper and copper alloys with up to Æ 40 mm and length up to L=40 mm;
  1. Electroplating

-    Chromium plating of outer surfaces of steel parts with L=1500 mm;

  • Zinc plating with colour and colourless passivation of parts;
  • Electrochemical treatment of parts from aluminium and aluminium alloys with colourless or chromate passivation .

 

VI. Casting and die forging manufacturing capacity

  1. Production of castings from grey cast iron – weight up to 2000kg and dimensions up to 1600x900x600 mm.
  2. Production of die forging:

2.1. On eccentric press.

2.2. On air-steam hammers.

2.3. On horizontal forging machine.

  1. Investment castings

Investment castings of parts from carbon steel as well as from alloyed steel.

 

VII. Production of tooling

  1. Cutting tools – drills, countersinks, reamers, milling cutters, broaches (except involute spline broaches) from rapid steel as well as from hard alloy.
  2. Press tools, stamps, press moulds and special fixtures. The specific of our facilities enables the manufacturing of tools mainly of medium and small dimensions.
  3. Measuring tools – special gauges and all type of measuring tools.
  4. Hard alloys and cemented carbide inserts.

 

We are in possession of modern machines for tool production as follows:

  • Grinding Machines – produced by STUDER and KELENBERGER,
  • Optical Grinding Machines including machines with CN Control,
  • CNC Milling Machines – produced by MIKRON, FEHLMANN, ACIERA, DECKEL, etc.,
  • Wire Electro-spark Machines and Penetration Electro-spark Machines – produced by AGIE and CHARMILLES, and
  • Tool Grinding Machines – produced by WALTER and JÜNGNER.

 

As an export company possessing wide trade experience, ARSENAL JSCo. manufactures high quality and competitive products. More than 80% of the production is exported all over the world.